---===SME_1506_00003_0001.djvu===--- (EURO 5. EURO V) For Chile Pub.No.00ELT0089, JUNE 2015 4P10 diesel engine ---===SME_1506_00003_0001.djvu===--- (EURO 5. EURO V) For Chile Pub.No.00ELT0089, JUNE 2015 4P10 diesel engine ---===SME_1506_00003_0002.djvu===--- GROUP INDEX GENERAL......................................... ENGINE ............................................ LUBRICATION.................................. FUEL AND ENGINE CONTROL ...... ENGINE CONTROL.......................... COOLING ......................................... INTAKE AND EXHAUST .................. EMISSION CONTROL ...................... DPF (Diesel Particulate Filter) SYSTEM ........................................... FOREWORD This Shop Manual is published for the information and guidance of personnel responsible for maintenance of Mitsubishi Fuso CANTER series trucks, and includes pro- cedures for adjustment and maintenance services. We earnestly look forward to seeing that this manual is made full use of in order to perform correct services with no wastage. For more details, please consult your nearest authorized Mitsubishi FUSO dealer or distributors. Kindly note that the specifications and maintenance ser- vice figures are subject to change without prior notice in line with improvement which will be effected from time to time in the future. JUNE 2015 Applicable models 4P10T2, T4 ( EURO 5. EURO V ) For Chile 4P10 diesel engine ©2015 Mitsubishi Fuso Truck & Bus Corporation ---===SME_1506_00003_0003.djvu===--- This Shop Manual contains the information classified into the following groups. If any system or equipment has two or more variations with significantly different construction, the variations are handled as different groups. These groups are identified by different alphabets preceded by the same number. 1. ENGINE volume (Pub.No.00ELT0089) 2. CHASSIS volume (Pub.No.00ELT0090) 3. ELECTRICAL volume (Pub.No.00ELT0091) Group No. Group subject 00 GENERAL 11 ENGINE 12 LUBRICATION 13 FUEL AND ENGINE CONTROL 13E ENGINE CONTROL 14 COOLING 15 INTAKE AND EXHAUST 17 EMISSION CONTROL 17E DPF (Diesel Particulate Filter) SYSTEM Group No. Group subject 00 GENERAL 21 CLUTCH 22 TRANSMISSION 25 PROPELLER SHAFT 26 FRONT AXLE 27 REAR AXLE 31 WHEEL, TIRE 33 FRONT SUSPENSION 34 REAR SUSPENSION 35 BRAKE 35E ANTI-LOCK BRAKE SYSTEM (ABS) 36 PARKING BRAKE 37 STEERING 41 BUMPER, FRAME 42 CAB MOUNTING, TILT 43 DOOR 51 EXTERIOR 52 INTERIOR 52E SUPPLEMENTAL RESTRAINT SYSTEM (SRS) AIRBAG 55 HEATER Group No. Group subject 54 ELECTRICAL 54EA IDLING STOP AND START SYSTEM 54EM METER CLUSTER 54ES SIGNAL DETECTED AND ACTUATION MODULES ---===SME_1506_00003_0004.djvu===--- 00-1 GROUP 00 GENERAL VEHICLE MODEL CODING SYSTEM ................................................ 00-2 EQUIPMENT TYPE CODES LIST .. .................................................... 00-3 POWER TRAIN TABLE . ..................................................................... 00-4 HOW TO READ THIS MANUAL ......................................................... 00-6 CHASSIS NUMBER, ENGINE NUMBER AND VEHICLE IDENTIFICATION NUMBER ............................................. 00-14 PRECAUTIONS FOR MAINTENANCE OPERATION 1. General Precautions ................................................................... 00-16 2. Handling of Battery..................................................................... 00-19 3. Handling of Sensors, Relays and Electronic Control Units ......... 00-20 4. Handling Precautions for Electric Circuits .................................. 00-21 5. Service Precautions for Alternators ............................................ 00-24 6. Intermittent Faults ...................................................................... 00-25 7. Precautions for Arc Welding ....................................................... 00-26 8. Precautions When Repainting .................................................... 00-26 9. Precautions on Cleaning When Servicing the Engine ................. 00-27 JACKING UP THE VEHICLE ............................................................ 00-30 DIAGNOSIS CODES 1. Diagnosis Codes ........................................................................ 00-32 2. Reading and Erasing the Diagnosis Code................................... 00-38 TABLE OF STANDARD TIGHTENING TORQUES 1. Tightening Torques..................................................................... 00-42 2. Table of Standard Tightening Torque <JIS > ............................... 00-42 ---===SME_1506_00003_0005.djvu===--- 00-2 1 Basic vehicle type F Cab over truck 2 Driving wheels E 4 2 3 Cab/frame type, development sequence A Standard width cab, frame width: 700mm B Wide cab, frame width: 750mm C Wide cab, frame width: 850mm 4 Chassis, suspension (front/rear), classification of GVW 5 Rigid/rigid, GVW: 5 -- 6 tons 7 Rigid/rigid, GVW: 6.05 -- 7.5 tons 9 Rigid/rigid, GVW: 7.5 tons over X Rigid/rigid, GVW: 8.55 tons 5 Engine 1 4P10 6 Wheelbase C 2800 mm E 3400 mm G 3850 mm H 4300 mm 7 Steering L LHD 8 Floor height, transmission type 4 High floor, Manual transmission 9 Cab configuration S Single cab W Crew cab 10 11 Country code NH Chile 12 Engine class B 4P10(T2) 96 kW C 4P10(T4) 110 kW 1 7 4 35 2 9 810 6 FEA5 1CL S 11 12 4N H B VEHICLE MODEL CODING SYSTEM ---===SME_1506_00003_0006.djvu===--- 00 00-3 Component Name plate marking Code description Engine 4P10T2 4 P 1 0 T 2 Power version number Turbocharged Order of development within same series Order of development among different series Diesel engine No. of cylinders (4) Clutch C3W28 C 3 W 28 Disc OD Facing material (W: Woven) Load capacity (in tonnes) of main model Initial letter of the clutch Transmission M038S5W M 038 S 5 W Variation (W: With directly-mounted transfer) Forward speeds Type of mesh (S: Synchromesh) Load capacity (in tonnes) of main model Initial letter of the transmission Propeller shaft P3 P 3 Load capacity (in tonnes) of main model Initial letter of the propeller shaft Front axle F200T F 200 T I Axle type Vehicle type (T: Truck) Load capacity of main model Initial letter of the front axle Rear axle R035T R 03 5 T Vehicle type (T: Truck) Order of development within same series Load capacity (in tonnes) of main model Initial letter of the rear axle Reduction and differential D035H D 03 5 H Tooth profile (H: Hypoid gear) Order of development within same series Load capacity (in tonnes) of main model Initial letter of the reduction & differential EQUIPMENT TYPE CODES LIST ---===SME_1506_00003_0007.djvu===--- 00-4 Vehicle model Engine Clutch Transmission Propeller shaft Rear axle Reduction & differential FEA51CL4SNHB 4P10-T2 C3W28 M038S5 P3 R030T D3H FEA71EL4SNHB 4P10-T2 C3W28 M038S5 P3 R030T D3H FEB71GL4SNHC 4P10-T4 C4W30 M038S5 P3 R035T D035H FEB71GL4WNHC 4P10-T4 C4W30 M038S5 P3 R035T D035H FEC91HL4SNHC 4P10-T4 C4W30 M038S5 P3 R035T D035H FECX1HL4SNHC 4P10-T4 C4W30 M038S5 P3 R035T D035H POWER TRAIN TABLE ---===SME_1506_00003_0008.djvu===--- MEMO 00-5 00 ---===SME_1506_00003_0009.djvu===---